Manifold assembly is physically demanding and unforgiving.
Operators were required to manually lift and rotate heavy manifolds, leading to poor ergonomics and fatigue. At the same time, tightening operations were prone to human error, increasing the risk of defects and rework.
The combination of heavy parts and precision fastening created a process that was difficult to sustain, and even harder to standardise.
The Cobot: A Human Assistant
Ansomat introduced a collaborative robot that works side-by-side with the operator, combining human flexibility with robotic strength and consistency.
Cobot Handles Manifold Lifting & Rotation
The cobot takes over all heavy handling tasks, positioning and rotating the manifold so operators can work comfortably and safely.
Standard Robot & Cobot Integration
Ansomat’s pre-engineered robot integration makes setup fast and reliable, reducing commissioning time.
Projected Work Instructions on the Manifold
Augmented instructions are projected directly onto the part, guiding operators through each tightening step in the correct order.
Vision-Based Action Validation
Machine vision verifies that each action is performed correctly, preventing missed or incorrect steps.
ESTIC Controlled Tightening Tools
Smart fastening tools ensure every bolt is tightened with the correct parameters, eliminating variability.
By combining cobot assistance with guided and verified workflows, Tenneco achieved a safer and more reliable assembly process.
As components get heavier and quality expectations rise, relying solely on manual processes is no longer sustainable. Cobot-human interaction bridges the gap — letting people focus on precision while robots handle strain and positioning.
Discover how Ansomat can help you eliminate ergonomic risks while improving quality at every step.
