For over 30 years, Ansomat has developed extensive expertise in tightening technology, thus these tools hold no secrets for us.
That’s why we excel at integrating our operator guidance systems with smart tightening tools, ensuring superior accuracy, traceability, and process reliability.
Smart tightening tools are digitally connected devices used to tighten fasteners such as bolts, nuts, or screws with highly precise torque and angle control. These advanced tools combine real-time data collection, process monitoring, and instant feedback, ensuring every fastener is tightened under optimal conditions.
In addition, when smart tightening tools are integrated with an operator guidance system, they become part of a truly intelligent assembly solution. The operator guidance platform provides step-by-step visual instructions, guides operators through the correct sequence of tasks, and ensures that all torque and angle parameters are met. Furthermore, it verifies every tightening step through live feedback from the connected tool, immediately flagging any deviation or error.
As a result, this seamless integration between digital torque tools and operator guidance software significantly enhances accuracy, traceability, and process consistency. It not only minimizes human error but also improves production quality, safety, and efficiency. Additionally, it provides valuable process data for continuous improvement, quality audits, and predictive maintenance.
You should consider smart tightening with operator guidance when:
Visual bolt sequence guidance
Clear, on-screen visualizations display the correct tightening sequence with real-time torque and angle feedback.
Operators instantly understand the required order and receive confirmation for each completed step.
Automatic repair flows
If a bolt isn’t tightened correctly, the system can block progression or trigger a repair workflow.
You define what happens next - for example:
Traceability & Birth Certificates
Every tightening event is automatically recorded, linked to the product’s serial number and operator ID, ensuring full traceability and audit readiness.
Our operator guidance solution integrates seamlessly with nearly all tightening tools available on the market.
We take a brand-agnostic approach, ensuring full flexibility and integration across your production environment.
Step into the future of smart guided manufacturing!
