Industries

Off-Highway & Heavy Duty

In off-highway environments, precision, reliability, and adaptability are more critical than ever. Operators face increasingly dynamic conditions, heavier workloads, and more complex machinery that demand consistent performance under pressure. At the same time, the industry is shifting toward higher machine variants, electrified powertrains, and integrated digital systems, adding new layers of operational complexity.

CNH combine
Industry Challenges

Off-Highway & Heavy Duty

The construction, mining, and agriculture industries rely on heavy off-highway vehicles to power their operations. While production volumes are lower than in automotive manufacturing, the demand for high-quality, compliant products remains just as stringent. In addition, the size and weight of components and subassemblies create significant ergonomic challenges that must be carefully managed.  

  • Ergonomic challenges: Heavy components and assemblies require solutions to ensure safe and efficient handling.
  • Product variability: Regional specifications and custom configurations increase production complexity.
  • Skilled labor shortage: A limited workforce intensifies the pressure to maintain productivity and quality. 
Our Solution

Operator Guidance & Assembly

Our Operator Guidance System boosts shop floor accuracy by combining step-by-step visual instructions with smart tools, sensors, and mobile accessibility. It empowers operators to perform complex tasks confidently and accurately while ensuring full process visibility and error prevention at the source. 

  • Visual precision: Step-based and AR-enabled guidance helps operators complete complex tasks with ease and minimal training.
  • Smart connectivity: Integration with tools and sensors prevents errors and ensures consistent quality.
  • Mobile flexibility: Tablet and smartphone access allows operators to work freely, even in hard-to-reach areas, while maintaining full traceability. 
Swing Bearing
Tightening solutions

Assembly

With extensive experience serving major off-road manufacturers such as Caterpillar, JCB, CNH, Komatsu, Hitachi, and Doosan, Ansomat deeply understands the challenges these companies face in assembly, ergonomics, and process control. 

  • Proven expertise: 30+ Years of experience solving complex fastening challenges in demanding off-road applications across multitude of applications: swing bearing, bailers, transmissions, wheel loaders, engines, cabins, axles, jig boom, sprockets, valves,..
  • Assembly accessibility: Solutions for difficult-to-reach components, such as swing bearing assemblies in excavators.
  • Durability under stress: Fastening systems designed to withstand extreme vibration in heavy-duty equipment like wheel loaders.  

Top features, What's my ROI?

Ergonomics to reduce strain on operator

Companion app to reach difficult to reach area’s

Faster operator training

Full traceability and birth certificates

30 years of experience with all sorts of applications

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What our customers are saying

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What we like about Ansomat Operator Guidance System it that it is so easy to use. Without any problems, we can do the configurations ourselves thanks to its intuitive user interface."

CNH System Engineer

Ansomat has been a great asset to Dana Belgium for many years. In Bruges, we assemble transmissions for the off-highway sector. Over the past few years, we have successfully collaborated on several assembly projects. The tools are integrated into an error-proof operator guidance system with full traceability features. Ansomat consistently contributes ideas to propose the optimal tooling solution for each specific tightening project. No challenge is too big for Ansomat. We are happy to have worked together for years with such an experienced partner in this field!"

Dana Project Lead
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