Kitting in manufacturing is the process of collecting and organizing all components required for a specific assembly, production task or work order into one complete kit. This allows operators to access the correct parts without searching for individual components during assembly.
Picking involves selecting the required parts from their storage locations. Kitting involves grouping those selected parts into a complete, organized set for assembly or production.
Picking and kitting errors can be reduced with technologies such as pick-to-light systems, projected visual guidance, 3D sensors and barcode validation. These solutions guide operators to the correct location and verify their actions during the process.
A pick-to-light kitting solution uses illuminated indicators to guide operators to the correct storage bin. Displays can also communicate the required quantity, while sensors or confirmation buttons verify each picking step.