ITM Power develops Proton Exchange Membrane (PEM) electrolysers that generate green hydrogen, the only truly clean, net-zero fuel, using renewable energy and water. This technology plays a critical role in decarbonisation and global sustainability efforts. (itm-power.com)
Headquartered in Sheffield, UK, ITM Power has been innovating in hydrogen technology for over 25 years and is recognised as a pioneer in renewable energy solutions.
Building each hydrogen electrolyser stack was:
Manual inspection and guidance made quality inconsistent and hard to scale.
By combining augmented reality guidance with automated vision verification, ITM Power now inspects 100% of all manually placed parts, achieving complete process control and visibility.
✔ AR projects step-by-step build instructions directly onto the stack
✔ Vision system verifies every individual part placement
✔ 3,600+ vision inspection checks per stack
✔ All images logged for complete traceability
✔ Workflow pause/resume lets operators take breaks without mistakes
✔ Early error detection prevents costly rework
“Deal with +1,000 steps and +3,500 vision checks for every product built.”
Quality & Efficiency Improvements
Quality consistency increased dramatically across all production shifts, while rework and scrap were significantly reduced. As a result, operators gained confidence and were able to work faster and more accurately.
ITM Power’s products support the global hydrogen economy by enabling green hydrogen production for:
These solutions help companies meet net-zero goals and drive global sustainability.
If your manufacturing involves complex manual assembly with quality risks, we can help you:
Experience our solution yourself.